Wessling, Germany – April 7th, 2026.
RAYLASE, a leading provider of high-performance laser beam deflection and control solutions, announces the release of the HIGH POWER WELDING MODULE, a modular, fully integrated platform designed for demanding industrial welding applications. Combining high laser power capability with integrated monitoring technologies such as OCT and camera systems, the module enables reliable, scalable, and process-safe production in industries such as e-mobility, electronics, and advanced manufacturing.
A new level of integration for industrial laser welding
Modern production environments—especially in e-mobility—require welding systems that deliver precision, reproducibility, and seamless integration into automated lines. Applications such as battery modules, hairpins, and structural components demand tight tolerances, fast cycle times, and robust process monitoring.
The HIGH POWER WELDING MODULE addresses these challenges with a fully matched, turnkey platform that integrates beam delivery, optics, sensors, and control systems into one coordinated solution. This eliminates the typical complexity of system integration while ensuring stable and reproducible results.
Platform solution with integrated process control
At its core, the HIGH POWER WELDING MODULE is a modular and configurable welding platform capable of handling laser powers of up to 8 kW. Its architecture allows adaptation to specific application requirements—mechanically, optically, and in software—while maintaining ease of integration.
Preconfigured components such as collimation, interfaces, and control systems significantly reduce setup effort and enable fast commissioning and stable operation, even at high cycle rates.
Precision through real-time monitoring and control
A key differentiator of the HIGH POWER WELDING MODULE is its ability to integrate advanced process monitoring technologies directly into the beam path:
These technologies allow closed-loop process control, reducing scrap rates and enabling zero-defect production strategies—particularly critical in battery manufacturing and other safety-relevant applications.
Designed for demanding materials and applications
Welding challenging material combinations such as aluminum and copper requires precise control of energy input and focal position. Even minor deviations can lead to defects such as pores or incomplete joints.
The HIGH POWER WELDING MODULE combines high-performance beam delivery with real-time monitoring, enabling stable processing of such demanding materials. This results in:
In high-volume production environments—where a single battery pack may contain thousands of welds—this level of control is essential for both quality and efficiency.
Key benefits at a glance
Configurable turnkey solution
Modular design allows customization to specific applications while maintaining a fully integrated system.
High laser power capability
Supports up to 8 kW laser power for demanding industrial welding processes.
Integrated process monitoring
Optional OCT and camera systems provide real-time insights and enable process control.
Easy integration and maintenance
Preconfigured interfaces and compatibility with RAYLASE software (SP-ICE-3 and RAYGUIDE) simplify system integration.
Optimized for industrial production
Designed for high throughput, reproducibility, and long-term stability in automated production lines.
A platform for scalable, future-proof production
“The HIGH POWER WELDING MODULE represents a major step forward in simplifying complex laser welding processes,” says Wolfgang Lehmann, Product Manager at RAYLASE. “By combining high-power capability with integrated monitoring and control, we provide our customers with a solution that ensures both flexibility and process reliability in modern production environments.”
Conclusion: Enabling reliable, automated welding at scale
With the HIGH POWER WELDING MODULE, RAYLASE delivers a fully integrated, modular platform that bridges the gap between performance and usability. By combining precision optics, intelligent monitoring, and seamless software integration, manufacturers can achieve:
You find more information here:
or contact our product experts at sales (at) raylase.com.
About RAYLASE
RAYLASE is a leading solution provider for precise and efficient laser processing in industrial environments. Its portfolio combines advanced scan heads, optics, sensors, and software to enable optimized laser applications across key industries such as e-mobility, additive manufacturing, electronics, and solar.
CONTACT MARKETING / PRESSE:
RAYLASE GmbH
Harnesh Singh
Director of Sales & Marketing
Argelsrieder Feld 2+4
82234 Wessling
Tel. +49 8153 9999 699
E-Mail: marketing@raylase.de